Yeah it's ceetainly possible that the bullet is undersized. What brand of bullet/weight? Just curious.
If you found these at the range and they have sharpie marks on them, it could be brass that's been fired a lot? I'd just scrap that case that's giving you problems.
Bullet: XTreme 158 Grain Plated.
I was given a 5-gallon bucket of 38/357 when I joined my local gun club. This stuff might have been collecting for a while. All of the other cases functioned as expected. So I'm not emotionally attached to any of it. And I'm still in the small-batch stage of learning how to reload (thus a 74-round run).
I'm trying to err on the side of caution and sharing my experiences just in case this syndrome is indicative of some deeper issue (e.g. bad die, mis-configured press, etc.). But it sounds like this sort of experience is within "normal" of what I should expect.
Thanks again.