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Looking at throwing my last AR lower together (cheap) so I picked up this barrel assy for a great price. It's a VooDoo barrel with Fortis gas block and a Primary Weapons Systems FSC muzzle brake. Problem is the brake is "blind pinned" and it has a BCM barrel nut on it for a KMR hand guard. I like the big quad rails and not really a fan of the key mod rails, not to mention the BCM hand guard is pretty pricey. No other hand guard that I know of uses this same barrel nut so the question is do I attempt to ruin a nice $100 muzzle device and possibly the barrel too? Or bite the bullet and buy a KMR hand guard for a lot more than what I paid for the complete barrel set up.

If you look at the pictures you can see where the pin was welded over. Not really sure how centered it is however, I really don't think it should be that bad to remove. A friend with extensive metal work experience says its pretty hard to drill through weld. I'm thinking start with a center punch and a small carbide drill bit in a drill press and step up on the bits.

I know the right thing to do is bring it to a machine shop or gunsmith but they're expensive and wont guarantee they can save the brake or even the barrel threads.

Any advice or suggestions?


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