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I recently bought a used S&W 642 at a great price from a local dealer. I took it to the range and noticed that it would fail to fire about 50% of the time. There were no primer strikes at all and the trigger pull was noticeably lighter with the FTFs.
I took it apart and watched the guts as I dry fired. I observed that the trigger was not catching the sear reliably, so about half the time it would just slip right off and not cock the hammer. Furthermore, the sear seemed to pushed out to the right. Upon closer inspection it looked like the sear spring was in wrong and was pushing the sear out and to the right rather than straight forward.
I removed the sear and sear spring, cleaned everything, and reassembled with the spring properly seated. So far I have not had a single FTF, but I have a replacement sear spring on order just in case it walks itself out of place again.
Moral of the story: If you run across a S&W that suffers from the symptoms above, check the sear spring!
Side note: while I was at it I removed the internal lock using the tutorial here:
I took it apart and watched the guts as I dry fired. I observed that the trigger was not catching the sear reliably, so about half the time it would just slip right off and not cock the hammer. Furthermore, the sear seemed to pushed out to the right. Upon closer inspection it looked like the sear spring was in wrong and was pushing the sear out and to the right rather than straight forward.
I removed the sear and sear spring, cleaned everything, and reassembled with the spring properly seated. So far I have not had a single FTF, but I have a replacement sear spring on order just in case it walks itself out of place again.
Moral of the story: If you run across a S&W that suffers from the symptoms above, check the sear spring!
Side note: while I was at it I removed the internal lock using the tutorial here:
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